rn 3M ScotchcastTM
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rnrn Resin Kits LVI-3/x-IC Series
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rnrn Inline Joint Kit with Resin 1402FR for Hazardous Areas Flame Retardant, Hydrocarbon Resistant, Halogen Free
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rnrn Suitable for use within Zoned 1 & 2 Areas
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rnrn Application
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rnrn 3M™ Scotchcast™ resin joint kits LVI -3/x-IC are designed to be used for multi-core or multi-pair, armoured polymeric, low voltage Control and Instrumentation cables in hazardous areas. The joints also accommodate lead sheathed cable. The application incorporates electrical insulation and mechanical protection of joints with compression or mechanical connectors which is flame retardant and chemical resistant. They can be used for indoor and outdoor, underground and submerged applications.
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rnrn Features
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rnrn · Resin 1402FR in transparent two chamber bags with integrated Closed Mix system and an opener for easy opening and pouring.
rnrn · Two part Mould Body with Snap Fit closing system for quick and easy handling.
rnrn · Transparent flame retardant Mould Body for easy control of connector distances.
rnrn · Flame retardant according to UL94 V0.
rnrn · Chemical resistant, especially against hydro carbons.
rnrn · Spacer web to ensure the distance between connectors and the Mould Body.
rnrn · Closure cap to prevent any pollution.
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rnrn Kit content
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rnrn · Transparent PC Mould Body with closure cap
rnrn · ScotchcastTM 1402FR resin bag with opener
rnrn · Phase Spacer web
rnrn · Scotch 23 electrical insulation tape
rnrn · Armour connection components
rnrn · Copper Stocking
rnrn · Disposable gloves according to EN 394
rnrn · Detailed instruction
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rnrn Page 1 of 3 Issue 4
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rnrn 3MTM ScotchcastTM LVI-3/x-IC Series Kits will be delivered with a two part transparent mould body for simple and easy handling. Distances inside the body can be checked easily.
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rnrn All necessary dimensions are given in the detailed instruction.
rnrn The two half Mould Bodies can be adapted to the required cable diameter by cutting the marked areas at the ends. A flame retardant spacer web ensures the minimum required distance to each connector and the Mould Body.
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rnrn The resin 1402FR is delivered in two chamber bag with integrated spout and aluminium Guard Bag for protection against humidity.
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rnrn The re-openable seam and integrated spout with a membrane provides a closed mixing system. A separate opener ensures a quick and tool free opening of the bag, and easy pouring of the resin.
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rnrn To provide resin handling without any skin contact, disposable gloves meeting EN394 are provided with the kit.
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rnrn For protection against pollution, a closure cap is applied onto the dome.
rnrn After curing, the remaining resin in the bag can be disposed as household waste.
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rnrn Product Selection for common cable types*
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rnrn PE Insulated Armoured Multi-pair Cables, 0.9mm²
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rnrn rn Kit Reference rn | rn rn rn Number of pairs rn | rn rn rn Cable diameter (mm) rn | rn |
rn rn LVI-3/2-IC rn | rn rn rn 1 rn | rn rn rn – 2 rn | rn rn rn 14 – 30 rn | rn
rn rn LVI-3/3-IC rn | rn rn rn 5 rn | rn rn | rnrn rn 23 – 35 rn | rn
rn rn LVI-3/4-IC rn | rn rn rn 10 rn | rn rn rn 28 – 47 rn | rn |
rn rn LVI-3/5-IC rn | rn rn rn 15 – 20 rn | rn rn rn 33 – 55 rn | rn |
rn rn LVI-3/6-IC rn | rn rn rn 30 – 50 rn | rn rn rn 45 – 70 rn | rn |
rn rn PVC Insulated Armoured Multi-core Cables, 1.5 – 2.5mm² rn | rn |||
rn rn Kit Reference rn | rn rn rn Number of Cores rn | rn rn rn Cable diameter (mm) rn | rn |
rn rn LVI-3/2-IC rn | rn rn rn 2 rn | rn rn rn – 6 rn | rn rn rn 14 – 30 rn | rn
rn rn LVI-3/3-IC rn | rn rn rn 7 rn | rn rn rn – 12 rn | rn rn rn 23 – 35 rn | rn
rn rn LVI-3/4-IC rn | rn rn rn 14 – 21 rn | rn rn rn 28 – 47 rn | rn |
rn rn LVI-3/5-IC rn | rn rn rn 24 – 37 rn | rn rn rn 33 – 55 rn | rn
rn *less standard cable combinations can be selected by matching to the cable diameter, allowing room for the chosen connectors.
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rnrn Testing
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rnrn ScotchcastTM Resin Kit Series LVI-3/x-IC were tested according EN50393 Table 3 / I / A1
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rnrn rn Type of Test according to EN50393 Table 3 / I / A1 rn | rn rn rn Results rn | rn |
rn rn AC Voltage Withstand Test in air rn | rn rn rn 4kV AC/ 1 min rn | rn rn rn passed rn | rn
rn rn Insulation Resistance Test in air rn | rn rn rn 1kV DC rn | rn rn rn > 10.000MΩ rn | rn
rn rn Heat Cycle in air rn | rn rn rn 63 cycles: 5h/3h rn | rn rn rn passed rn | rn
rn rn Heat Cycle in water rn | rn rn rn 63 cycles: 5h/3h rn | rn rn rn passed rn | rn
rn rn AC Voltage Withstand Test in water rn | rn rn rn 4kV AC/ 1 min rn | rn rn rn passed rn | rn
rn rn Insulation Resistance Test in water rn | rn rn rn 1kV DC rn | rn rn rn > 10.000MΩ rn | rn
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rnrn Usage Information
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rnrn The resin will be supplied, in two-chamber plastic pouches with peelable barrier in the correct stoichiometric proportion. This type of packaging will assure the correct mixing ratio for applying the resin. The packaging includes a Closed Mix Delivery System. The integrated pouring spout is opened by using the supplied opener.
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rnrn For other information, relevant for the usage of the resin, like Gel-Time, Pot-Life, viscosity, density etc. please see the Data Sheet for the 1402FR Resin.
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rnrn Page 2 of 3 Issue 4
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rnrnrn Storage
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rnrn 3M™ ScotchcastTM Resin 1402FR has a shelf life of at least 36 months when stored between 10°C and 40°C with a humidity level < 75 % in the originally sealed bag.
rnrn The expiration date of each product appears on the product label.
rnrn Storage beyond the date specified on the label does not necessarily mean that the product is no longer usable. In this case however, it is the responsibility of the user to determine applicability of the resin.
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rnrn Safety and Handling
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rnrn 3M provides its customers with a product specific Material Safety Data Sheet (MSDS) to cover potential health effects, safe handling, storage, use and disposal information. 3M strongly encourages its customers to review the MSDS on its products prior to their use.
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rnrn Product Stewardship
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rnrn 3M has a fundamental concern for all who make, distribute and use its products, and for the environment in which we live. This concern is the basis of our philosophy and policies by which we assess the health and environmental information on our products and then take the appropriate steps to protect employee, the public health and the environment.
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rnrn Customer Notice
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rnrn 3M encourages its customers and potential users of 3M products to review their applications for such products from the standpoint of human health and environmental quality. To help ensure that 3M products are not used in ways for which they were not intended or tested. 3M personnel are available to assist customers in dealing with ecological and product safety considerations. Your 3M sales representative can arrange for the proper contacts.
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rnrn Regulatory Status
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rnrn The 1402FR Resin is in compliance with EU regulation 1907/2007/EC (REACH)
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rnrn 3M and Scotchcast are trademarks of 3M Company
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rnrn Important Notice
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rnrn All statements, technical information and recommendations related to the Seller’s products are based on information believed to be reliable, but the accuracy or completeness thereof is not guaranteed. Before utilizing the product, the user should determine the suitability of the product for its intended use. The user assumes all risks and liability whatsoever in connection with such use.
rnrn Any statements or recommendations of the Seller which are not contained in the Seller’s current publications shall have no force or effect unless contained in an agreement signed by an authorized office of the Seller.
rnrn The statements contained herein are made in lieu of all warranties, expressed or implied, including but not limited to the implied warranties of merchantability and fitness for a particular purpose which warranties are hereby expressly disclaimed.
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rnrn SELLER SHALL NOT BE LIABLE TO THE USER OR ANY OTHER PERSON UNDER ANY LEGAL THEORY; INCLUDING BUT NOT LIMITED TO NEGLIGENCE OR STRICT LIABILITY; FOR ANY INJURY OR FOR ANY DIRECT; INDIRECT; INCIDENTAL OR CONSEQUENTIAL DAMAGES SUSTAINED OR INCURRED BY REASON OF THE USE OF ANY OF THE SELLER’S PRODUCTS.
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rnrn rn Electrical Markets Division rn | rn rn | rnrn | rn
rn rn 3M United Kingdom PLC rn | rn rn rn 3M Ireland Ltd rn | rn rn rn 3M United Kingdom PLC rn | rn
rn rn Sales Office rn | rn rn rn Sales Office rn | rn rn rn Head Office rn | rn
rn rn PO Box 393 rn | rn rn rn The Iveagh Building, The Park, rn | rn rn rn 3M Centre, Cain Road rn | rn
rn rn Bedford MK41 0YE rn | rn rn rn Carrickmines, Dublin 18, Ireland rn | rn rn rn Bracknell, Berkshire RG12 8HT rn | rn
rn rn Telephone: 0870 609 4639 rn | rn rn rn Telephone: (01) 800 812 732 rn | rn rn rn Telephone: 01344 858 000 rn | rn
rn rn Fax: 01234 229 433 rn | rn rn rn Fax: 353 1 280 3509 rn | rn rn rn Fax: 01344 858 758 rn | rn
rn rn Page 3 of 3 rn | rn rn | rnrn rn Issue 4 rn | rn
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